內外部導磁體搭配多層式線圈於感應加熱提升溫度均勻性之研究

蔡碧霖

doi:10.6840/cycu201700053

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内外部导磁体搭配多层式线圈於感应加热提升温度均匀性之研究

Study on inner and outer inductor assistance device applied to multi-layer coil for improving temperature uniformity of induction heating

蔡碧霖 , 硕士　　导师：陈夏宗　　

繁体中文 DOI： 10.6840/cycu201700053

动态模温控制技术；感应加热；内外部导磁体设计；多层式线圈； Dynamic mold temperature control technology ； Induction heating ； Inner and outer inductor assistance device ； Multi-layer coil design

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摘要 │ 参考文献 (27) │ 国际计量

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Dynamic mold temperature technology is growing at a rapid pace nowadays. Induction heating technology is the one of the dynamic mold temperature control technology known as high efficiency, low energy consumption and shallow layer heating. However, there is a low-temperature region due to magnetic distribution of induction heating technology, the low-temperature region causes poor heating uniformity and finite of application. Therefore, using multi-layer coil design with inductor assistance device (IAD) to improve this problem. This study will use inner and outer IAD in the long-shaped coil with multi-layer coil design to observe the improvement of the heating uniformity.
This study was separated into three stages. First, not only the utility of the center multi-layer coil was be evaluated but also join the IAD into the multi-layer coil to improving the low-temperature situation of the center. Second, used additional outer IAD which were IAD at multi-layer coil periphery to further improve the heating uniformity. Last but not least used ANSYS® analysis software to verify the experiment result and the design of inner and outer IAD also used in circular coil with multi-layer coil to further verify this IAD design. 
The results show that the multi-layer coil design can increase magnetic field intensity at center region, but the improvement of heating uniformity is not obvious. The central low temperature region was improved when inner IAD were added. However, the improvement effect was not the more IAD the better. When 3 IADs were added, it could get the best temperature uniformity. The overall standard deviation of temperature can be reduced by 52.38%. However, the inner IADs would cause the local high temperature situation. When there were 3 IADs, its maximum temperature was 13.47% higher than original design. When the long side and top cover IAD was added, it can reduce 13.9% of the highest temperature value which was caused by 3 inner IADs. Besides the standard deviation of temperature was 68.63% lower than original design. The analysis results were consistent with the experimental results by using ANSYS® analysis software. At the same time, it verified the reliability of the analysis software. In addition, it was discovered that applying the inner and outer IAD were also consistent the same tendency as the long-shaped coil.

参考文献 ( 27 ) 〈TOP〉

2. S. C. Chen, Y. J. Chang, J. A. Chang, H. S. Peng and Y. C. Wang, “Dynamic Mold Temperature Control Using Gas-Assisted Heating and Its Effect on the Molding Replication Qualities of Micro Channels”, Proceedings of the ASME International Manufacturing Science and Engineering Conference, MSEC2008, 2, 411-416 (2009).
连结：
4. D. Yao and B. Kim, “Development of Rapid Heating and Cooling System for Injection Molding Applications”, Polymer Engineering and Science, 42, 2471-2481 (2002).
连结：
6. S. C. Chen, W. R. Jong and J. A. Chang, “Dynamic mold Surface Temperature Control Using Induction Heating and Its Effects on the Surface Apperence of Weld Line”, Journal of Applied Polymer Science, 101, 1174-1180 (2006).
连结：
7. M. S. Huang, J. Chen and Y. Z. Lin, “Effect of Rapid Mold Surface Inducting Heating on the Replication Ability of Microinjection Molding Light-Guided Plates with V-grooved Microfeatures”, Journal of Applied Polymer Science, 118, 3058-3065 (2010).
连结：
9. S. C. Chen, W. R. Jong, J. A. Chang and Y. J. Chang, “Dynamic Mold Surface Temperature Control Using Induction and Heater Heating Combined with Coolant Cooling”, International Polymer Processing, 21, 457-463 (2006).
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