應用精實六標準差提昇面板模組廠製程效能

許志強

doi:10.6840/cycu201100930

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应用精实六标准差提昇面板模组厂制程效能

Application of Lean Six Sigma Process to enhance the Performance of TFT-LCD Module Factory

许志强 , 硕士　　导师：项卫中　　

繁体中文 DOI： 10.6840/cycu201100930

价值溪流；精实六标准差；面板模组厂； VSM ； TFT-LCD module factory ； Lean six sigma

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摘要 │ 参考文献 (23) │ 国际计量

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Industries in Taiwan had to face so many challenges such as global competition, product life cycle shortening, various small orders, and less production lead time. Lean six sigma (LSS) method was utilized by many manufacturers as an effective management solution, many companies thought the implementation of lean manufacturing might discover and improve blind spots of the existing production system. Eliminating waste in the workflow and reducing unnecessary efforts will enforce the capability of the overall supply chain. In such a case, the cycle time and material handling time may be shortened, the labor cost may be reduced, and the production cost may be decreased. Therefore, the goal of quality improvement, shorter deliver time, and higher customer satisfaction can be reached and enterprises will enhance their competitiveness.

This research discussed the implementation processes and procedures of the LSS, and the case study of a TFT-LCD module factory was illustrated to verify the effectiveness of LSS method. The DMAIC process was applied to improve manufacturing processes, and the value stream map (VSM) was used to find out non-value points in the processes, operation times were decreased to improve productivity. This research described applied methods and tools in detail, and also discussed the process and technique of transforming the current value stream to the future value stream in depth. The project results showed that the throughput of the module factory was increased with the same quality level; therefore, the production cost of the plant was decreased, and the effectiveness of the LSS method was verified.

参考文献 ( 23 ) 〈TOP〉

1.Liker, J.K., 2004, The Toyota Way: 14 management principles from the world’s greatest manufacture, New York: McGraw-Hill.
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3.Brown, L. D. “Earnings Forecasting Research: Its Implications for Capital MarketsResearch,” International Journal of Forecasting, 9, pp. 295-320, 1993.
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4.Shewhart, W.A. (1931), Economic Control of Quality of Manufactured Product, New York, Van Nostrand, Inc.
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5.Leroy, A.F. (1999), Sample Size Determination for Lower Confidence Limits for Estimating Process Capability Indices, Computer & Industrial Engineering, 36, 603-614.
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6.Tippett, L. H. C. (1925), Biometrika, 17, 117-129.
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DOI可强化引用精确性、增强学术圈连结，并给予使用者跨平台的良好使用经验，目前在全世界已有超过五千万个对象申请DOI。 如想对DOI的使用与概念有进一步了解，请参考 （ ） 。

DOI可强化引用精确性、增强学术圈连结，并给予使用者跨平台的良好使用经验，目前在全世界已有超过五千万个对象申请DOI。如想对DOI的使用与概念有进一步了解，请参考（）。