整合性維護管理系統設計

Design of an Integrated Maintenance Management System

10.29977/JCIIE.200307.0004

沈育樹(Yu-Su Shum)；宮大川(Dah-Chuan Gong)

整合性維護管理系統架構 ； 即時監視 ； 可靠度核心維護 ； 電腦化維護管理 ； Integrated Maintenance Management System ； Real Time Monitoring ； Reliability Centered Maintenance ； Computerized Maintenance Management System

工業工程學刊

20卷4期（2003 / 07 / 01）

337 - 354

繁體中文

本研究從思考維護管理系統應具備的功能和應達成之目標，而勾勒出整合性維護管理系統之全貌，此一整合性維護管理系統(Integrated Maintenance Management System, IMMS)架構，其中包括即時監視(Real Time Monitoring, RTM)子系統、可靠度核心維護(Reliability Centered Maintenance, RCM)子系統、電腦化維護管理子系統(Computerized Maintenance Management Subsystem, CMMS)。獨立的即時監視子系統，缺乏分析的能力，使我們無法進一步提出改善的要求。若僅有可靠度核心維護子系統，則缺乏伴隨設備的原始數據，可靠度核心維護子系統的分析正確性待評核。又若僅考慮電腦化維護管理子系統，而無分析機制，易加重決策者下達決策的負擔，所以三者間不是獨立的，而是需互相依循與配合方臻完善。透過這套架構使整體工廠維護的流程運作達到最佳運作效率，而不僅是膚淺地節省某一操作員或節省某一操作時間而已，以利發揮整合之功能。本研究將複雜的維護系統有條理的說明及模組化，並以本校實驗室之射出成型機為範例説明之。

This research addresses the overall view of an Integrated Maintenance Management System (IMMS). Its structure consists of three subsystems of the Real Time Monitoring (RTM), Reliability Centered Maintenance (RCM), and the Computerized Maintenance Management System (CMMS).These subsystems are not independent. A stand-alone RTM cannot continuously provide improving suggestions without analytical capability. On the other hand, a RCM may offer ambiguous analyses if it is short of real-time data from equipment. In addition, a tedious CMMS creates the burden for making decisions. There fore, these three subsystems should be considered together to form an integrated structure. This structure is expected to provide guidance for the maintenance operation flow development of an efficient factory. Modules of the IMMS will be illustrated in details. A mold injection machine is also described in this paper for the argument.

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